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What Are Air Domes Made Of?

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What Are Air Domes Made Of?

Air domes, also known as inflatable domes or tension membrane structures, have become increasingly popular in recent years as versatile, cost-effective, and eco-friendly alternatives to traditional construction. These innovative structures are widely used for sports facilities, warehouses, temporary event venues, agricultural storage, and even emergency shelters. While their impressive size and functionality often capture attention, a key question arises: what are air domes made of?

Understanding the materials and components behind air domes helps explain why they are so durable, adaptable, and efficient.

 

1. The Structural Concept of Air Domes

Before diving into the specific materials, it’s important to understand the principle that makes air domes possible. Unlike conventional buildings that rely on rigid frameworks like steel beams or concrete walls, an air dome is supported by air pressure.

A mechanical system continuously pumps air into the dome, creating a slight overpressure inside compared to the outside atmosphere. This pressure difference holds the fabric envelope of the dome upright and stable, even in challenging weather conditions. To maintain this stability, the dome requires:

  • A flexible, durable outer membrane to contain the air.

  • Anchoring systems to secure the structure to the ground.

  • Air-handling systems to regulate pressure, airflow, and ventilation.

The materials chosen for these components are critical to ensuring the dome’s long-term functionality, safety, and efficiency.

 

2. Primary Materials Used in Air Domes

When discussing what air domes are made of, it is important to recognize that their strength and versatility come from a combination of carefully engineered components. These include the fabric membranes, which act as the outer shell, the anchoring systems that secure the dome to the ground, and the air-support systems that keep the structure inflated and functional. Each plays a crucial role in ensuring stability, durability, and long-term performance.

Fabric Membranes

The most essential part of an air dome is its membrane, which serves as the "skin" of the structure. Unlike traditional walls or roofs, this membrane must be lightweight, flexible, and yet strong enough to withstand both internal air pressure and external environmental forces such as wind, snow, and UV exposure. To achieve these qualities, manufacturers use advanced textiles coated with polymers to enhance strength, flexibility, and resistance.

Common fabric options include:

  • PVC-Coated Polyester
    Among the most popular materials, PVC (Polyvinyl Chloride) coated polyester provides an excellent balance of cost-effectiveness, durability, and performance. The polyester base fabric delivers tensile strength, while the PVC coating ensures waterproofing and UV resistance. This combination allows the dome to resist tearing, stretching, and fading, making it ideal for sports complexes and temporary event spaces.

  • PTFE-Coated Fiberglass
    For premium or long-term installations, PTFE (Polytetrafluoroethylene) coated fiberglass is widely used. This material is exceptionally durable, resistant to extreme weather, and inherently fire-retardant. Its self-cleaning properties mean that dirt, dust, and pollutants are naturally washed away by rain, reducing maintenance requirements. PTFE-coated membranes are often chosen for large-scale sports stadiums and permanent commercial domes.

  • ETFE Films
    ETFE (Ethylene Tetrafluoroethylene) is a modern, highly transparent polymer film. Unlike fabrics, ETFE can be applied in multi-layered cushion systems, offering insulation as well as excellent light transmission. ETFE domes are particularly valuable in greenhouses and eco-friendly structures where maximizing natural daylight is a priority. Its lightweight nature also makes it easy to install and maintain over decades.

Anchoring Systems

While the membrane provides the visible surface, the dome must be securely anchored to ensure stability and safety. Anchoring systems prevent the structure from lifting or shifting under the influence of wind, snow loads, or uneven ground conditions.

Typical anchoring methods include:

  • Concrete Foundations – Poured around the dome’s perimeter to provide a solid base.

  • Steel Anchor Cables – Embedded in the foundation and attached to the membrane edges to resist pulling forces.

  • Integrated Base Beams – Often made of reinforced steel or aluminum, these beams provide a connection point for the dome membrane and its mechanical systems.

These anchoring solutions are engineered to distribute stress evenly, ensuring the dome remains stable in various environments, from urban stadiums to remote industrial sites.

Air-Support Systems

The third critical component of an air dome is its air-support system, which maintains the positive internal pressure necessary for the structure to remain inflated. Without this system, the dome would collapse.

Key elements include:

  • Blowers and Fans – Continuously pump air inside to balance internal and external pressure.

  • Backup Power Systems – Diesel generators or battery packs ensure uninterrupted airflow during power outages, a vital safety feature.

  • Ventilation and Climate Control – Systems regulate air quality, humidity, and temperature to create a comfortable environment for occupants, whether in a sports arena or a storage facility.

 

3. Why These Materials Are Used

The chosen materials are not accidental. Each type of fabric or component brings specific benefits:

  • Strength and Flexibility: Fabrics like polyester and fiberglass withstand tension forces while remaining flexible.

  • Durability: PVC, PTFE, and ETFE resist UV rays, moisture, mold, and temperature extremes.

  • Lightweight Construction: Air domes avoid the heavy mass of concrete and steel, reducing installation costs and time.

  • Transparency and Light Transmission: ETFE and some PVC-coated fabrics allow natural daylight to enter, reducing lighting expenses.

  • Eco-Friendliness: Many materials are recyclable and support energy-efficient climate control inside the dome.

These combined advantages make air domes more sustainable and adaptable compared to conventional structures.

 

4. Applications of Air Dome Materials in Real Life

Because of these carefully chosen materials, air domes serve a wide range of industries:

Sports: Indoor tennis courts, football fields, swimming pools, and basketball arenas benefit from weather-resistant and UV-protected fabrics.

  • Agriculture: ETFE domes allow natural sunlight to pass through, ideal for greenhouses.

  • Logistics and Warehousing: Strong PVC membranes create temporary storage solutions for goods.

  • Events and Exhibitions: Lightweight, transportable domes can be installed quickly for festivals or expos.

  • Emergency and Military Use: Durable, quickly deployable domes provide shelters during natural disasters or field operations.

 

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5. Maintenance and Longevity of Dome Materials

The lifespan of an air dome depends heavily on the quality of its materials. On average:

  • PVC-coated fabrics last around 10–15 years with proper care.

  • PTFE-coated fiberglass can exceed 25 years due to its superior weather resistance.

  • ETFE films may last 30 years or more, as they do not degrade under UV exposure.

Routine cleaning, inspections, and timely replacement of worn sections can significantly extend the service life of an air dome. Advances in coating technologies also continue to improve longevity and sustainability.

 

Conclusion

Air domes are more than just inflated buildings—they are carefully engineered systems made from high-performance fabrics, robust anchors, and reliable air-support systems. The choice of materials, such as PVC-coated polyester, PTFE-coated fiberglass, or ETFE films, ensures that these structures are durable, versatile, and energy-efficient.

From sports facilities and warehouses to greenhouses and emergency shelters, the adaptability of air domes is directly tied to the strength and innovation of their materials. As technology advances, we can expect even more sustainable and longer-lasting domes in the future.

If you are considering air dome solutions for your business, sports complex, or industrial application, it is worth consulting with specialists who have extensive expertise in the field. For more details and tailored advice, you can explore the offerings of Sky dome Co., Ltd., a company experienced in designing and delivering high-quality air dome structures that meet diverse needs.

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Skydome is a company specializing in the design, production and installation of air domes. 

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